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Auto-Soldering System/Auto-Soldering Robot System
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All-in-one auto-soldering robot system into which the solder feed controller and the programming software are incorporated. All operations such as soldering conditions including solder feed amount and heating time can be controlled collectively by the tablet PC provided as standard equipment.
The tablet PC provided as standard equipment allows you to set all items, such as programming and soldering conditions, by the touch-panel operation on the same panel without connecting a teaching pendant or a PC.
An easy programming software (Easy Programming Software II) is preinstalled, which allows you to create a soldering program easily without expert knowledge about robots. This software also allows you to control the number of accumulated soldering points and work time. Thus, only setting the tip replacement timing allows the robot to undergo automatic stop.
Teaching can be intuitively made using the joystick. The joystick use feeling such as speed and inching pitch can be easily changed. When performing delicate position adjustment, setting the mode to inching pitch allows you to operate the robot as finely as 0.01 mm unit at minimum. Using the EIS (Easy Input Switch) allows you to input the coordinate of robot and feed steps automatically, which can reduce the teaching time.
In the case of teaching with the same plural P.W.B.s arranged, programming is possible only by inputting the offset value from the original position. Soldering positions arranged at the same interval in the case of connectors, etc. can be soldered only by inputting the movement distance and number of soldering sessions after positioning at one section.
Reading the barcode and QR code attached on a P.W.B. using a barcode reader allows you to select operation channels automatically. This prevents malfunctions by a worker’s mistake.
Giving a V-groove on solder surface (as shown below) can prevent scatter of flux and solder ball.
A brush-type tip cleaner is employed.
This brush type tip cleaner can remove not only excess solder but also carbide of flux from a tip.
Approximately 21 times longer than the standard brush (Part No.A1567) made of steel.＊
＊Based on our in-house test
Having the cleaner positioning board allows rotating the positioning of the tip cleaner by 90 degrees.
Therefore, tip cleaning into the deep inside of the groove becomes possible, since the tip straddles the brushes in the X-axis direction (right and left).
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If one more handpiece is prepared, another soldering tip can be mounted on the spare handpiece during operation of the robot.
Using 300 W high power can improve the conventional failures “non-wetting of solder due to insufficient heating” and “insufficient through-hole fill”. Work requiring long heating time can be shortened drastically. In the case of fine work, the tip for 140 W can be also used.
40 types of TX2 series soldering tip are lined up for a wide range of soldering conditions.
The use of appropriate tip can improve quality and efficiency of soldering, and reduce running costs.
Click here for more information about TX2 series soldering tips.
